Curved aluminum extrusions are vital to various industries because of their strength, versatility, and aesthetic appeal. Specialized companies produce curved aluminum extrusions with specialized machinery, transforming them into complex and unique shapes. Their applications include the automotive industry, architectural structures, etc.

Curved aluminum extrusions provide specific solutions for unique demands for custom profiles. Companies producing these extrusions employ advanced techniques when designing, engineering, and manufacturing them. They liaise with customers to create specific products with high tolerances, precise dimensions, and unique designs.

What Is Aluminum Extrusion All About? 

Not a lot of people know this, but aluminum extrusion has been there since the 1990s. Leveraging aluminum extrusions in the construction and design of commercial as well as residential spaces has led to significant transformations. Before delving deep into the details, we must first discover what aluminum extrusion is all about. 

It is the process of extruding aluminum alloy into shapes or objects, thereby making it useful for different areas. The process of extrusion exploits the metal’s unparalleled combination of physical attributes. Aluminium’s malleability makes it easy to cast as well as machine, although it has a weight one-third of that of steel. 

The Process Of Aluminium Extrusion

 Aluminum extrusion generally comprises aluminum alloy forced inside the die using a particular cross-section profile. After pushing it within the die, you get a shape of a die opening. The latter helps in extruding various types of extrusion; all you have to change is the die opening. 

A lot of people might compare the extrusion process to the applied force while squeezing toothpaste out of the tube. The toothpaste opening serves as the extrusion die. 

What Really Goes Into The Process Of Extruding Aluminium? 

There are various ways by which the below-mentioned companies bend extruded aluminum. Some of the most common ones are listed here:

Bending Rollers

Three-roller bending still remains to be one of the most common methods of long aluminum extrusion bending. It offers minimal costs of tooling for common profiles and rolls circular components efficiently. The only challenge in this process is rolling the tighter bends. 

Ram Bending

Ram bending is considered the easiest and most inexpensive approach and is also called push bending. It bears a lot of resemblance to compression bending. While it might bend extrusions to precise angles reliably, ram bending is more inclined towards deforming the bending profile. 

Bending The Compressors

The basic setup of compression bending looks quite familiar with rotary draw bending, another aluminum extruding process. However, in compression bending, the compression die is used for wrapping the extrusion across the fixed bending die. 

Rotary Draw Bending

Rotary draw bending includes clamping the extrusion and later pulling it across the rotating bending die. It can handle larger extrusion profiles where several extrusions bend simultaneously. Rotary draw bending is the perfect method for personalized bending profiles existing on the round tubing. 

Free-Form Bending

Most established firms make use of the free-form bending method as it is a CNC free-form bending. It feeds the extruded aluminum via an articulating ceramic die. The combination of both gives birth to a broad range of complicated custom bends. 

Curved Aluminum Extrusion Manufacturers

Weiye

Weiye was established in 1992 and has worked to become a famous Chinese trademark. It is ranked top 10 as an industrial aluminum profile enterprise in Guangdong Province, China, making it one of the best manufacturers to purchase curved aluminum extrusions.

Weiye is a large-scale aluminum extrusion manufacturer with an impeccable sense of social responsibility. The company owns three major brands: Weiye Aluminium Furniture, Weiye Doors and Windows, and Weiye Aluminium. It is one of the best companies for people searching for the best-curved aluminum extrusions.

Wellste

Wellste is an ISO9001-2001-certified curved aluminum extrusion manufacturer dedicated to integrating marketing, production, design, and research of aluminum extrusions and profiles. The company produces custom aluminum extrusions, aluminum tubing, standard aluminum extrusions, etc.

The company completes the entire process on time and under one roof. They offer comprehensive solutions in engineering and design, extrusion, and surface finishes. Wellste has 20 years of experience in the industry, guaranteeing high-quality and durable products.

Custom Manufacturing Corp.

Custom manufacturing corp was established in 1957, operates in a huge facility, and can easily handle various projects. The company specializes in custom-manufacturing aluminum extrusions, including piping, tubing, and breams for curved track lighting.

Its capabilities include compression, drawing, roll bending, CNC machining, fabricating, stretch, and punch forming. Custom manufacturing corp. take pride in creating durable products and solving their customers’ challenges.

Profile Precision Extrusions

Profile precision extrusions have a 40 thousand square foot state-of-the-art facility that meets your extrusion needs. The company has enough experience in creating curved aluminum extrusions and the capability to produce high-quality products. They have a team of specialists capable of producing specialized aluminum extrusions for different industries.

Profile precision extrusions work with various industries, and their products are used in making surgical instruments, satellite cooling systems, aircraft interiors, paintball markers, firearm reloading equipment, etc. It is a recognized industry leader capable of producing reliable and durable curved aluminum extrusions.

Bonnell

Bonnell has 65+ years in the extrusion industry and has grown to become an industry innovator. The company is led by proprietary operations like the fluid production process that improves flexibility, allowing them to meet their customers’ custom needs.

The company has expanded its role from extruders to partners, allowing them to create custom products that move projects from design to assembly and delivery. The company builds on its experience to create dependable aluminum extrusions and is one of the best companies to purchase curved aluminum extrusions from.

Conclusion

While there are several companies to purchase curved aluminum extrusions from, the five companies mentioned above are some of the best in the market. These companies employ cutting-edge technology and reliable professionals to produce the best products.

You can derive benefits from aluminum extrusion projects by partnering with professional industries. Hopefully, you found this article to your use. Communicate your thoughts in the comment section below.

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